Qixing Industrial Corporation.
Professional Manufacturer of Wall Board Equipment in China.
QX High-performance Concrete Composite Self-insulation blocks Production Line
Products » QX High-performance Concrete Composite Self-insulation blocks Production Line
Production Line Introduction

QX concrete composite self-insulation wallboard automatic production line is easy operated in high efficiency. Automatic batching system and precise measure system ensure high performance. In production process, concrete wet material pouring microvibration technology was applied, without autoclave and calcine, which reduces not only redundant energy consumption but also dust & noise. The production line meet low-carbon, environmental and energy-saving requirement.

In production process, including storage, measurement, transportation, composite pouring of wallboarding blinder, vibration, automatic demolding, mechanize conversion, wallboard maintain, as well as preparation and immobilization, are controlled by computer separately in control room to ensure high efficiency and accuracy.

Running System:
QX High-performance Concrete Composite Self-insulation blocks Production Line

1. Storage, automatic calculation feeding system

Less labor needed and material wasting avoid due to precise calculation, reducing environmental pollution.

QX High-performance Concrete Composite Self-insulation blocks Production Line

2. Concrete batching system controlled by PLC

Batching accurate and distribute uniform to ensure high density and avoid bubble occur.

QX High-performance Concrete Composite Self-insulation blocks Production Line

3. Automatic running system

Every link and process operated independently, friction power wheel run in double direction for easy maintenance and malfunction eliminating, also soft joint between friction power wheel avoid accident.

QX High-performance Concrete Composite Self-insulation blocks Production Line

4. Automatic demolding system

Accurate positioning: molds deliveried to demolding system by limiting, electronic control and position system.

Demoulding in whole: 60 blocks can be demolded and ranked the biggest one this area.

QX High-performance Concrete Composite Self-insulation blocks Production Line

5. High-mount lifting system

Delivery blocks to curing workshop automatically after cutting and overlap, increase efficiency greatly.

QX High-performance Concrete Composite Self-insulation blocks Production Line

6. Automatic washing and coating system

Mold enter washing system automatically after demolding, and sprayed in 5 seconds by double row with multi-sprayers, also automatic coating on collet required less labor, also reducing procedure.

QX High-performance Concrete Composite Self-insulation blocks Production Line

7. Double or multi-row insulation core

Pioneered integrated insulation core realize accurate positioning and seamless jointing with shell, increase efficiency and require less labor.

QX High-performance Concrete Composite Self-insulation blocks Production Line

8. Automatic multi-layer pre-curing system

Massive blocks pre-curing realized and saving space by using stereo shelf after cast-in mold enter into pre-curing workshop.

QX High-performance Concrete Composite Self-insulation blocks Production Line

9. Solar energy curing line

Solar energy curing process saving energy consumption greatly, with easy audit during initial process, also meet the energy consumption requirement of National Development and Reform Commission.

QX High-performance Concrete Composite Self-insulation blocks Production Line

10. Automatic multi-row transfer trolley

Transfer 3 CBM per time and ranked the biggest one in this area with easy operation and high speed.

QX High-performance Concrete Composite Self-insulation blocks Production Line

11. Automatic stacking system

5 layer automatic stacking system with efficiency increased and less labor required to exist workshop more efficiency.

QX High-performance Concrete Composite Self-insulation blocks Production Line

12. Automatic electromagnetism absorption transfer system on collet

Collet will be absorbed and transfer on production line by using advanced electromagnetism and realized recycle production.

Production Line Advantage

Full-automatic demolding: 36 to 50 blocks per time, ranked the largest one among industrial area.

High pressure spray washing mould: 5 seconds was taken, automatic mulch applicator for collet, no-clean and labor-free.

Pioneering in multirow thermal insulation core was used with high accuracy location, perfect connection between lagging casing and the core without lacune.

Solar energy curing system: anti high temperature steam-curing, natural conservation, reducing energy consumption.

Automatic computer-controlled multirow transfer trolley, which can transfer wallboard over 3 cube meters per time, and ranked the top one in this area.

Picture of blocks
QX High-performance Concrete Composite Self-insulation blocks Production Line
Technical Parameter

Item

Standard

Result

Moisture Rate (%)

≤ 15

2.1

Absorbtion Rate (%)

≤ 20

7.8

Dry Shrinkage Value (mm/m)

≤ 0.50

0.20

Compressive Strength (MPa)

≥2.5

11.3

Resistance to Freezing and Thawing (D25)

Quality Loss (%)

≤5

2.1

Intensity Loss (%)

≤25

10

Softening Coefficient

≥0.8

0.94

Carbonization Coefficient

≥0.8

0.91

Thermal resistance of 240mm composite wallboard (m2·K/W)

1.852

Blocks Characteristic

Good heat retaining and insulation to meet 75% energy-saving requirements.

Thermal insulation, enjoy same lifespan with building.

Light weight and high intensity.

Low water absorption ration & drying shrinkage value.

Good anti-freezing properties.

Good fire resistance property.

Easy construction and popularization in large scale.

Technical Support

Before sales service

1. Non-standard equipment customized.

2. Issue technical drawings of equipment.

3. Design scheme for factory construction freely.

4. Design scheme for equipment layout freely.

On purchase service

1. Recommend raw material supplier.

2. Provide raw material list & technical index.

3. Provide technical formula.

4. Optimized technical formula in assistance.

5. Proved drawings of auxiliary equipment.

6. Manual for equipment operation provided.

7. Installation instrurction & debugging for polit production on site.

8. Workers training on site.

After sales service

1. Free maintenance.

2. Change vulnerable parts in replacement by old one in guarantee period.

3. Auxiliary parts provided in lifetime.

4. Technical support for equipment in lifetime.

5. Technical support for technical upgrade.

6. Technical support for wallboard installation.

Patents & Certification
QX High-performance Concrete Composite Self-insulation blocks Production Line
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